Category: Printing & Production

News and updates on our screen printing, embroidery and DTF printing production in Grand Junction, Colorado.

  • Embroidery vs. Screen Printing for Company Logos: How to Choose

    Embroidery vs. Screen Printing for Company Logos: How to Choose

    When you put your company logo on apparel, the decoration method matters as much as the design. The embroidery vs screen printing question comes down to the look you want, your budget, and the garments you are decorating. Here is how our team at Rocky Mountain Promotional Products & Apparel in Grand Junction helps businesses choose.

    What Is Embroidery Best For?

    Embroidery stitches your logo directly into the fabric for a premium, textured, long-lasting finish. It is the go-to choice for polos, hats, jackets, and bags, and it signals quality on corporate and uniform apparel. Embroidery shines with clean, bold logos and holds up wash after wash.

    What Is Screen Printing Best For?

    Screen printing lays ink onto the surface of the garment and is ideal for t-shirts, hoodies, and large runs. It reproduces bold, solid-color designs affordably at higher quantities and covers larger print areas than embroidery can.

    Embroidery vs. Screen Printing: Key Factors

    Look & feel

    Embroidery looks premium and dimensional; screen printing looks smooth and can cover large, colorful areas.

    Cost & quantity

    Screen printing gets cheaper per piece in bulk. Embroidery pricing is driven by stitch count, so a multi-color logo costs no more to stitch than a one-color one.

    Durability & fabric

    Embroidery is extremely durable and suits structured items. Screen printing works best on cotton and cotton-rich tees and fleece.

    Which Should You Choose?

    Choose embroidery for polos, hats, and premium corporate wear; choose screen printing for t-shirts, event apparel, and large orders. Many businesses use both. Send us your logo and garments, and we will recommend the method that looks best for your budget. If your logo needs to be made decoration-ready first, we can handle that too. Reach out for a free quote today.

  • Preparing Artwork for Screen Printing & Embroidery: A Quick Guide

    Preparing Artwork for Screen Printing & Embroidery: A Quick Guide

    Great custom apparel starts with great files. Getting your artwork for screen printing and embroidery right up front means cleaner results, faster turnaround, and no surprises. Here is what our production team at Rocky Mountain Promotional Products & Apparel needs to make your design look its best.

    Why Good Artwork Matters

    The quality of your final print can only be as good as the file you start with. A crisp, properly sized file reproduces cleanly, while a small or blurry image leads to fuzzy edges and disappointing results. A few minutes of prep saves time and rework later.

    Best File Types

    Vector files (AI, EPS, or PDF) are ideal because they scale to any size without losing quality, which is perfect for logos. High-resolution raster files (PNG or TIFF) can also work. Avoid low-resolution web images and screenshots when possible. Do not have a vector logo? We can often recreate one for you.

    Resolution & Size

    For raster art, aim for at least 300 DPI at the actual print size. Send artwork at or near the size it will appear on the garment so we can judge detail and placement accurately.

    Colors & Separations

    Each color in a screen printing design typically needs its own screen, so fewer colors keep costs down. Let us know your exact brand colors (Pantone values are ideal) so we can match them accurately.

    Artwork Tips for Embroidery

    Embroidery renders fine detail and tiny text differently than printing, since the design is stitched. Simple, bold logos embroider best. We digitize your artwork into a stitch file and can advise on any adjustments for a clean result.

    Send Us Your Artwork

    Not sure if your file is ready? Send it over and we will review it for free and tell you exactly what we need. We can also rebuild or clean up an existing logo so it is ready to decorate. Reach out for a free quote and print-ready help in Grand Junction today.

  • Screen Printing vs. DTF Printing: Which Is Right for Your Order?

    Screen Printing vs. DTF Printing: Which Is Right for Your Order?

    When you order custom t-shirts, hoodies, or team apparel, one of the first choices is how your design gets onto the garment. Two of the most popular methods are screen printing and DTF printing (direct-to-film). Both produce great-looking, long-lasting results — but each shines in different situations. Here’s a plain-English guide to help you pick the right one for your next order.

    What is screen printing?

    Screen printing pushes ink through a fine mesh screen, one screen per color, directly onto the fabric. It’s the classic method behind most of the custom shirts you’ve owned. Because each color needs its own screen and setup, screen printing is most cost-effective when you’re ordering larger quantities of the same design, especially designs with a few bold, solid colors. The ink sits into the fabric for a soft, durable finish that holds up wash after wash.

    Screen printing is a great fit when:

    • You’re ordering in bulk (team rosters, company staff, event shirts, fundraisers).
    • Your design uses one to a few solid colors.
    • You want the lowest possible per-shirt price on a big run.

    What is DTF printing?

    DTF (direct-to-film) printing prints your full-color design onto a special film, then heat-presses it onto the garment. Because there are no screens to set up, DTF has no per-color charges — making it ideal for detailed, multi-color artwork. It also applies cleanly to a wide range of fabrics and colors.

    At Rocky Mountain Promotional Products & Apparel, DTF is printed in-house at our Grand Junction shop, which means faster turnaround and tighter quality control on every order.

    DTF printing is a great fit when:

    • Your design is detailed, photographic, or uses many colors and gradients.
    • You want full color without a per-color setup fee.
    • You want fast turnaround on full-color artwork.

    Screen printing vs. DTF printing: side by side

    Screen PrintingDTF Printing
    Best forLarge runs, bold designsDetailed/full-color designs
    Color limitsPriced per colorUnlimited colors, one price
    TurnaroundFast on big batchesFast, in-house
    Per-piece costLowest for big quantitiesGreat value on detailed jobs
    FeelSoft, ink-in-fabricSmooth, full-color transfer

    So which one should you choose?

    A simple rule of thumb: if you’re ordering a lot of shirts with a simple design, screen printing usually wins on price. If you’re ordering a detailed, colorful design, DTF is usually the better call. And if you’re not sure, that’s exactly what we’re here for — we’ll look at your artwork, quantity, and budget and recommend the method that gives you the best result for the money. There’s no wrong choice when it fits the job.

    Frequently asked questions

    Is DTF or screen printing more durable?
    Both are very durable when done right. Screen printing’s ink is absorbed into the fabric for a classic soft feel, while DTF creates a strong, flexible full-color layer on top. For everyday wear and washing, both hold up well for years.

    Which is cheaper?
    It depends on quantity and colors. Screen printing gets cheaper per shirt as the quantity climbs, so it’s the value winner for big orders. DTF has no per-color or setup costs, so it’s the better value for small or highly detailed jobs.

    Can you print detailed logos and photos?
    Yes — that’s where DTF excels. Full-color, gradient-heavy, and photographic designs reproduce beautifully with DTF, with no extra charge for the number of colors.

    Which is cheaper for my order?
    Screen printing is most economical for larger runs of simple designs; DTF wins on full-color and detailed artwork. Tell us what you need and we’ll point you to the most cost-effective option.

    Get a free quote

    Whether it’s a bulk screen-printing run or a full-color DTF order, our family-owned team in Grand Junction makes it easy — serving businesses, teams, schools, and nonprofits across Western Colorado and nationwide. Request your free quote today and we’ll recommend the perfect method for your project.

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  • Direct to Film Printing: How DTF Is Changing the Game for Custom Apparel

    Direct to Film Printing: How DTF Is Changing the Game for Custom Apparel

    If you’ve ordered custom t-shirts, hoodies, or hats in the last few years, you’ve probably noticed something: full-color designs that used to cost a fortune (or simply weren’t possible) are now affordable and everywhere. That shift has a name — Direct to Film printing, or DTF — and it’s quietly become one of the biggest advances in custom apparel decoration in a generation. Here in Grand Junction and across Colorado’s Western Slope, DTF printing is changing what local businesses, teams, and nonprofits can afford to put on a shirt.

    What Is DTF Printing?

    DTF is a digital printing process that prints your design onto a special film using CMYK plus white ink, coats it with a hot-melt adhesive powder, cures it, and then heat-presses it directly onto the garment. The film peels away, and what’s left is a vibrant, full-color design bonded to the fabric.

    Unlike older methods, DTF doesn’t care about fabric color, texture, or type. Cotton, polyester, blends, performance wear — it all works, with no pre-treatment required and no loss of detail on dark garments.

    Why DTF Is Revolutionizing Full-Color Printing

    For decades, screen printing has been the standard for bulk apparel — and it’s still a great option for large, simple-color orders. But screen printing has real limits: every color needs its own screen, setup costs add up fast on detailed designs, and gradients or photo-realistic art are difficult or impossible to reproduce well.

    DTF sidesteps all of that. Because it’s a digital process, there’s no meaningful difference in cost or setup time between a one-color logo and a full-color, photo-quality design. That single change has opened the door to:

    • Unlimited colors and gradients at no extra cost
    • Sharper, more detailed prints, including fine text and small logos
    • Faster turnaround on complex, multi-color jobs
    • Soft, flexible prints that hold up well to washing and stretching

    And the technology keeps improving. Newer DTF printers, films, and powders released over the past couple of years have meaningfully boosted color vibrancy, wash durability, and print consistency, while automation in the powder and curing stages has driven costs down and reliability up. What used to be a niche, finicky process is now a mature, dependable production method — which is exactly why more shops (including ours) have leaned into it.

    How Rocky Mountain Promotional Products Has Embraced DTF

    We’ve been watching this technology mature for a while, and starting in 2025 we made a serious investment in it: six new DTF presses, giving us the in-house capacity to handle the largest bulk jobs in the valley — without the long lead times or per-color setup fees that used to come with detailed designs.

    That means:

    • Full-color, detailed logos and designs at prices that make sense for teams, nonprofits, events, and businesses of any size
    • The capacity to take on large-volume orders without sacrificing turnaround time
    • Consistent, vibrant, durable prints on everything from t-shirts, hoodies, and corporate apparel to hats and bags
    • Competitive pricing, because more capacity means we can pass the savings on to you

    As a small, family-run shop based right here in Grand Junction, Colorado, we’ve always tried to give local businesses and organizations the kind of pricing and quality usually reserved for the big guys. This investment in DTF printing is the latest step in that — and whether you’re outfitting a team in Grand Junction, Fruita, Palisade, or anywhere else on the Western Slope, we think it shows. Browse our full lineup of promotional products to see everything we can put your logo on.

    DTF Printing FAQ

    How long does a DTF print last?

    With proper care (cold wash, low heat or air dry), a quality DTF print will hold up through dozens of washes without cracking, peeling, or fading — comparable to a well-done screen print.

    Is DTF a good fit for large orders?

    Yes. With six presses and no per-color setup, full-color team, school and company orders run quickly, and your artwork stays on file for reorders.

    Can DTF handle full-color or photo-realistic designs?

    Yes — this is where DTF shines. Since it’s a digital printing process, gradients, photo-quality images, and unlimited colors all print in a single pass with no extra cost or setup time.

    Does DTF work on dark or colored fabric?

    Yes. DTF transfers include a white ink base layer, so colors stay vibrant and accurate on black, navy, or any other dark or colored garment — no pre-treatment needed.

    Get a Custom Quote

    Curious what DTF printing could do for your next order? We’d love to put together a custom quote for you. Just tell us a bit about what you need below — quantity, colors, decoration size, and your contact info — and feel free to upload your artwork right in the form. We’ll get back to you with pricing and next steps. You can also contact us directly with any questions.


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